two way hard contact metal seal ball valve

technical parameter

product model: gwxdf3204y

product specification: dn50~2000mm

pressure rating: pn1.0~2.5mpa

applicable media: air, water, steam, gas, oil, acid, alkali, salt with weak corrosivity, etc

applicable temperature: carbon steel: - 29 ℃~425 ℃ stainless steel: - 40 ℃~600 ℃

drive mode: worm gear drive, pneumatic drive, electric drive, hydraulic drive

main materials: cast steel, stainless steel, chrome molybdenum steel, alloy steel, dual phase steel

design specifications: gb/t 12238, jb/t8527, api 608, bss sp-72

flange connection: gb/t 9113, jb/t79, hg/t20592, asme b16.47

structure length: gb/t12221, api 609

test and inspection: gb/t13927, api 598




product detail

scope of application

this product is the second generation of two-way hard contact ball valve developed by our company after years of dedicated research and technology cooperation with zhejiang university and hunan changsha university on the basis of the first generation of two-way elastic hard seal ball valve and butterfly valve. the same product has solved two world problems at the same time, that is, the sealing surface of the valve seat and valve plate does not move or deform relative to each other, but resists the medium pressure or differential pressure in both directions, and achieves zero leakage under the condition of hard contact sealing, it has realized the dream that the world valve industry has been striving for for many years and created a new starting point and milestone for the valve industry.

this product is widely used in steel, metallurgy, electric power, petroleum, petrochemical, chemical, tap water, paper making, pharmaceutical, environmental protection and other industries and departments.


structural characteristics

the main body of this product is the combination of ball valve and butterfly valve, and the main structure is similar to butterfly valve, while the valve core is part of the sphere, that is, the actual effective part of the valve core from the sphere, that is, the part near the sealing surface. the valve seat is a series ring body, and the rotation center of the valve core is not concentric with the center of the sphere. it can be seen from the profile that the contact between the arc surface of the sphere and the ring cone is a point contact, and a continuous line seal is formed on the solid diagram. however, the contact point between the arc surface of the sphere and the ring cone and the vertical foot formed by the center of the sphere are not perpendicular to the section line of the ring cone. in other words, the sealing surface of the valve seat is not a continuous surface formed by the tangent line of the sphere. when there is a reverse pressure or the reverse pressure is greater than the positive pressure, the back pressure difference will be formed, and the valve seat will automatically compensate the sealing clearance in series, so as to achieve two-way sealing. the greater the applied pressure, the better the effect of two-way sealing.


standards adopted

1. the design shall be in accordance with gb/t12237-2007 flanged and butt welding steel ball valves for general purpose valves, gb/t 21385-2008 metal seal ball valves, gb/t12238-2008 flanged and wafer connection butterfly valves for general purpose valves, api 608 flanged, threaded and welded metal ball valves, bss sp-72 flanged and butt welding ball valves for general purpose, api 609 lug and flat plate butterfly valves, and mss sp-67-2002 butterfly valves.

2. the pressure and temperature rating shall comply with gb/t12224 general requirements for steel valves, api 608 flanged, threaded and welded metal ball valves, and api 609 lug and flat plate butterfly valves.

3. flanges shall comply with raised face integral steel pipe flanges (gb/t9113.1-2000), integral cast iron pipe flanges (gb/t 17241.6-1998), cast iron pipe flanges and flanged fittings (asme b16.1), pipe flanges and flanged fittings (asme b16.5), large diameter flanges (asme b16.47), and round flanges for pipe valves and fittings (bs4504).

4. the structural length shall comply with gb/t 12221-2005 structural length of metal valves or api 609 lug and flat plate butterfly valves.

5. the inspection and test shall be in accordance with gb/t13927-2008 pressure testing of industrial valves or api 598-2009 inspection and testing of valves.

6. the electric valve is equipped with manual operation device; the manual device is driven by worm gear.

main overall dimensions

nominal diameterdn

overall dimensions

flange size

0.6mpa

1.0mpa1.6mpa2.5mpa

l

 

h

 

h1

d

d1

z-d

d

d1

z-d

d

d1

z-d

d

d1

z-d

50

108

219

130

110

110

4-14

165

125

4-18

165

125

4-18

165

125

4-18

65

112

260

140

130

130

4-14

185

145

4-18

185

145

4-18

185

145

4-18

80

114

267

148

150

150

4-18

200

160

8-18

200

160

8-18

200

160

8-18

100

127

302

162

170

170

4-18

220

180

8-18

220

180

8-18

235

190

8-18

125

140

317

177

200

200

8-18

250

210

8-18

250

210

8-18

270

220

8-22

150

140

332

192

225

225

8-18

285

240

8-22

285

240

8-22

300

250

8-26

200

152

410

228

280

280

8-18

340

295

8-22

340

295

12-22

360

320

12-26

250

165

436

263

335

335

12-18

395

350

12-22

405

355

12-26

425

310

12-30

300

178

300

500

395

395

12-22

445

400

12-22

460

410

12-26

485

370

16-30

350

190

320

510

445

445

12-22

505

460

16-22

520

470

16-26

555

430

16-33

400

216

330

520

495

495

16-22

565

515

16-26

580

525

16-30

620

490

16-36

450

222

380

590

550

550

16-22

615

565

20-26

640

585

20-30

670

550

20-36

500

229

390

610

600

600

20-22

670

620

20-26

715

650

20-33

730

660

20-36

600

267

450

665

705

705

20-26

780

725

20-30

840

770

20-36

845

770

20-39

700

292

480

730

810

810

24-26

895

840

24-30

910

840

24-36

960

875

24-42

800

318

580

910

920

920

24-30

1015

950

24-33

1025

950

24-39

1085

990

24-48

900

330

625

930

1020

1020

24-30

1115

1050

28-33

1125

150

28-39

1185

1090

28-48

1000

410

660

1000

1120

1120

28-30

1230

1160

28-36

1255

1170

28-42

1320

1210

28-55

1200

470

780

1100

1340

1340

32-33

1455

1380

32-39

1485

1390

32-48

1530

1420

32-56

1400

530

880

1220

1560

1560

36-36

1675

1590

36-42

1685

1590

36-48

1755

1640

36-62

1600

600

990

1330

1760

1760

40-36

1915

1820

40-48

1930

1820

40-56

1975

1860

40-62

1800

670

1090

1430

1970

1970

44-39

2115

2020

44-48

2130

2020

44-56

2195

2070

44-70

2000

760

1200

1540

2180

2180

48-42

2325

2230

48-48

2345

2230

48-62

2425

2300

48-70